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Tapered roller bearings types

Tapered roller bearings are manufactured in bore diameters from 15 mm / 0.591 in to over 1 500 mm / 59.06 in, and their internal geometry is based on cones whose generatrices converge at a common point on the bearing axis. This configuration allows pure rolling motion without sliding in the contact zone, and enables absorption of combined radial and axial loads. The rolling elements are truncated conical rollers, stabilized by a rib on the inner ring that prevents their expulsion (“pumpkin seed effect”). The outer race (cup) and the inner assembly (cone) are separable, facilitating mounting and adjustment of internal clearance or preload.

Types and designations according to ISO 355

Section titled “Types and designations according to ISO 355”

ISO 355 defines 126 dimensional series for metric tapered roller bearings, represented by an alphanumeric code indicating the contact angle, width, and outside diameter.

  • Contact angle series: 2 (10° to 17°), 3 (17° to 24°), 4 (24° to 30°), 5 (≥ 30° with high thrust).
  • Width series: 0 (narrow), 1 (normal), 2 (wide).
  • Diameter series: 0 (light), 2 (medium), 3 (heavy). Bearings are grouped into families according to load capacity and speed limit. The following table shows the most common dimensional series with their inch equivalent.
ISO 355 designation Traditional series Code example Typical contact angle
2FB Light standard angle series (e.g., 302) 30206 12° – 16°
3FB Medium standard angle series (e.g., 322) 32210 14° – 18°
3FC Medium steep angle series (e.g., 303) 30308 28° – 32°
4FE Heavy medium angle series (e.g., 323) 32312 20° – 24°
5GD High thrust series (e.g., 313) 31316 28° – 35°

The main dimensions of metric tapered roller bearings are standardized according to ISO 355. A 302 series bearing with a bore diameter of 30 mm / 1.181 in has an outside diameter of 62 mm / 2.441 in and a total width of 17,25 mm / 0.679 in. The following table lists representative dimensions for 302 series bearings (d = bore, D = outside diameter, T = total width).

Designation (ISO example) d (mm/in) D (mm/in) T (mm/in)
30204 (2FB) 20 mm / 0.787 in 47 mm / 1.850 in 15,25 mm / 0.600 in
30205 (2FB) 25 mm / 0.984 in 52 mm / 2.047 in 16,25 mm / 0.640 in
30206 (2FB) 30 mm / 1.181 in 62 mm / 2.441 in 17,25 mm / 0.679 in
30207 35 mm / 1.378 in 72 mm / 2.835 in 18,25 mm / 0.719 in
30208 40 mm / 1.575 in 80 mm / 3.150 in 19,75 mm / 0.778 in
30210 50 mm / 1.969 in 90 mm / 3.543 in 21,75 mm / 0.856 in
30212 60 mm / 2.362 in 110 mm / 4.331 in 23,75 mm / 0.935 in
30215 75 mm / 2.953 in 130 mm / 5.118 in 27,25 mm / 1.073 in

A 32210 series tapered roller bearing (50 mm / 1.969 in bore) offers a basic dynamic load rating of 104 kN / 23 380 lbf and a static load rating of 118 kN / 26 530 lbf. Values depend on size and contact angle series; series such as 313 support higher axial load than 302 series. Equivalent loads are calculated by combining the radial and axial components using the Y factor (axial load factor). The following table shows indicative ratings for common sizes.

Designation Bore diameter (mm/in) Dynamic C (kN/lbf) Static C0 (kN/lbf)
30206 30 mm / 1.181 in 44,0 kN / 9 890 lbf 48,5 kN / 10 900 lbf
30208 40 mm / 1.575 in 62,0 kN / 13 940 lbf 71,0 kN / 15 960 lbf
32210 50 mm / 1.969 in 104 kN / 23 380 lbf 118 kN / 26 530 lbf
32212 60 mm / 2.362 in 145 kN / 32 600 lbf 170 kN / 38 220 lbf
31310 50 mm / 1.969 in 122 kN / 27 430 lbf 140 kN / 31 470 lbf
32312 60 mm / 2.362 in 215 kN / 48 330 lbf 260 kN / 58 450 lbf

The L10 rating life of a tapered roller bearing typically ranges from 5 000 h to 100 000 h depending on the application, and is calculated using the classic fatigue formula L10 = (C/P)^(10/3). Selection begins by estimating the dynamic equivalent load P, which combines radial and axial forces using the Y factor. For applications with predominant axial load, steep angle series (313, 303) are preferred, while for purely radial or light combined loads, 302 or 322 series are used. The ratio of axial to radial load determines the required contact angle: angles of 10° to 17° for Fa/Fr < 0.5 and angles ≥ 24° for ratios above 0.8. Additionally, the thermal speed limit and the need for preload to eliminate clearance and increase stiffness must be verified.

The inner ring and cup of a tapered roller bearing are mounted separately; the axial clearance is established by displacing the inner ring relative to the cup by 0.01 mm / 0.0004 in to 0.15 mm / 0.006 in depending on size. In paired configurations (back-to-back or face-to-face mounting) the clearance must be adjusted by means of a nut or shims until zero radial clearance or a defined preload is achieved. The seats on shafts and housings require appropriate ISO tolerances: for rotating shafts an interference fit (k5 to m6) is recommended, and for fixed supports a clearance fit (H7 to J7). Induction heating (80 °C / 176 °F to 100 °C / 212 °F) facilitates mounting without damaging the raceways.

Application Predominant load Recommended series (ISO 355) Typical diameter range (mm/in) Notes
Automotive wheel hub Radial + moderate axial 2FB (302) 25 mm – 80 mm / 1 in – 3.15 in Paired mounting with controlled axial adjustment
Industrial transmission High radial 3FB (322) 40 mm – 120 mm / 1.57 in – 4.72 in Good load/speed ratio
Rear axle / differential Combined with thrust 4FE (323) 50 mm – 150 mm / 1.97 in – 5.91 in Supports high shock load
Planetary gearbox Bidirectional thrust 5GD (313) 60 mm – 200 mm / 2.36 in – 7.87 in High contact angle
Rolling mill Severe radial and thrust 3FC (303) or 4FE (323) 80 mm – 500 mm / 3.15 in – 19.69 in Used in multi-row configurations
Wind turbine Variable thrust 2FB or 3FB (302/322) 100 mm – 600 mm / 3.94 in – 23.62 in Requires long-life lubrication and controlled preload

What is the expected service life of a tapered roller bearing in a gearbox?

Section titled “What is the expected service life of a tapered roller bearing in a gearbox?”

A tapered roller bearing operating at full load in an industrial gearbox can achieve a L10h life of 20 000 h if the C/P ratio is approximately 4. With reduced loads it can exceed 60 000 h.

What dynamic load capacity does a tapered roller bearing with a 40 mm bore have?

Section titled “What dynamic load capacity does a tapered roller bearing with a 40 mm bore have?”

A 30208 bearing (40 mm / 1.575 in) has a dynamic capacity of 62 kN / 13 940 lbf, sufficient for support roller applications and intermediate shafts with moderate loads.

How is the equivalent axial load calculated in a tapered roller bearing?

Section titled “How is the equivalent axial load calculated in a tapered roller bearing?”

The equivalent axial load is determined by the formula Pa = 0.4 Fr + Y Fa, where Y is the axial load factor specific to the bearing; for a 30206, Y ≈ 1.6.

What is the maximum operating temperature of a standard tapered roller bearing?

Section titled “What is the maximum operating temperature of a standard tapered roller bearing?”

Thermally stabilized tapered roller bearings (S1) operate up to 150 °C / 302 °F. Exceeding 120 °C / 248 °F requires special steels and high-temperature lubrication.

Section titled “What axial clearance is recommended in a face-to-face paired mounting?”

In a back-to-back mounting of 302 series bearings with a diameter of 50 mm / 1.969 in, an axial clearance of 0.03 mm / 0.0012 in to 0.05 mm / 0.0020 in is set to compensate for thermal expansion.

How much static load can a tapered roller bearing withstand without damage?

Section titled “How much static load can a tapered roller bearing withstand without damage?”

A 32312 bearing withstands a static load of up to 260 kN / 58 450 lbf; exceeding it can cause plastic deformation of the raceways greater than 0.0001 of the roller diameter.