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Comparative metal densities

Metal or alloy Density (g/cm³) Density (kg/m³)
Aluminum 2.70 2700
Aluminum alloy 1100 2.72 2720
Aluminum alloy 2024-T6 2.77 2770
Aluminum alloy 6061 2.72 2720
Aluminum alloy 7050 2.80 2800
Aluminum alloy 7178 2.83 2830
Beryllium 1.85 1840
Aluminum bronze (3-10% Al) 7.70 - 8.70 7700 - 8700
Manganese bronze 8.36 8359
Phosphor bronze 8.78 - 8.92 8780 - 8920
Copper 8.96 8940
Cast iron 6.80 - 7.80 6800 - 7800
Inconel 8.50 8497
Brass 60/40 8.52 8520
Yellow brass 8.47 8470
Cartridge brass (70% Cu, 30% Zn) 8.53 8530
Magnesium 1.74 1738
Molybdenum 10.19 10188
Monel 8.36 - 8.84 8360 - 8840
Nickel 8.91 8908
Gold 19.32 19320
Silver 10.49 10490
Platinum 21.40 21400
Lead 11.34 11340
Titanium 4.51 4500
Titanium Ti6Al4V Grade 5 4.43 - 4.51 4429 - 4512
Tungsten 19.60 19600
Stainless steel 7.48 - 8.00 7480 - 8000
Carbon steel 7.85 7850
Zinc 7.14 7135

Unit conversion note: 1 g/cm³ equals 1000 kg/m³. To convert to lb/ft³, multiply kg/m³ by 0.0624. To convert to lb/in³, multiply kg/m³ by 0.000036127. The reference temperature for density values is near room temperature (20 °C), unless otherwise stated.

The density of commercial metals spans a range greater than one order of magnitude, from 1.74 g/cm³ for magnesium to 21.40 g/cm³ for platinum. The lightest structural metals —magnesium, aluminum and titanium— have densities between 1.74 and 4.51 g/cm³, making them suitable for aerospace and transportation applications where strength-to-weight ratio is critical.

Medium density metals, such as steel (7.85 g/cm³), copper (8.96 g/cm³) and nickel (8.91 g/cm³), form the backbone of construction, industrial machinery and electrical infrastructure. Copper-based alloys, such as bronzes and brasses, fall in the range of 7.70 to 8.92 g/cm³, combining moderate density with excellent corrosion resistance and conductivity.

At the upper end of the scale, dense metals find application in radiation shielding, counterweights and armor-piercing ammunition. Tungsten, at 19.60 g/cm³, and lead, at 11.34 g/cm³, are the most widely used industrially due to their relatively low cost. Precious metals such as gold (19.32 g/cm³) and platinum (21.40 g/cm³) exhibit the highest densities among metals in common use.

The density of an alloy can differ significantly from that of its base metals, requiring consideration of the chemical composition and manufacturing process. For example, commercially pure titanium has a density of 4.51 g/cm³, while the Ti6Al4V Grade 5 alloy ranges between 4.43 and 4.51 g/cm³ depending on the heat treatment.

Reference physical and mechanical properties

Section titled “Reference physical and mechanical properties”

Physical and mechanical properties vary considerably among metal families and are indirectly correlated with density. The following table presents reference values for the Ti6Al4V Grade 5 alloy, representative of a high-performance light alloy, as an example of property integration:

Property Minimum value (SI) Maximum value (SI) Unit (SI) Minimum value (Imperial) Maximum value (Imperial) Unit (Imperial)
Density 4.429 4.512 g/cm³ 276.5 281.7 lb/ft³
Young’s modulus 110 119 GPa 15.95 17.26 10⁶ psi
Tensile strength 862 1200 MPa 125.0 174.0 ksi
Yield strength 786 910 MPa 114.0 132.0 ksi
Compressive strength 848 1080 MPa 123.0 156.6 ksi
Hardness 3370 3730 MPa 488.8 541.0 ksi
Shear modulus 40 45 GPa 5.80 6.53 10⁶ psi
Poisson’s ratio 0.31 0.37 0.31 0.37
Fracture toughness 84 107 MPa·m½ 76.4 97.4 ksi·in½
Ductility 0.05 0.18 0.05 0.18
Fatigue limit 529 566 MPa 76.7 82.1 ksi
Melting point 1878 1933 K 2921 3019 °F
Thermal conductivity 7.1 7.3 W/m·K 4.11 4.22 BTU·ft/h·ft²·°F
Thermal expansion 8.7 9.1 10⁻⁶/K 15.66 16.38 10⁻⁶/°F
Specific heat 553 570 J/kg·K 0.428 0.441 BTU/lb·°F
Electrical resistivity 168 170 10⁻⁸ Ω·m 168 170 10⁻⁸ Ω·m

The corrosion resistance of the Ti6Al4V Grade 5 alloy is excellent, with a rating of 5 (scale 1-5) for fresh water, seawater, organic solvents, weak acids, weak alkalis and UV radiation. It has a rating of 4 for strong acids, strong alkalis and oxidation at 500 °C. Wear resistance is moderate, with a rating of 3.

Metal class Density range (g/cm³) Representative metals Main applications
Light metals 1.74 – 4.51 Magnesium, Aluminum, Titanium Aerospace, automotive, medical devices, sporting equipment
Medium density metals 7.14 – 8.96 Steel, Copper, Nickel, Zinc, Brass Construction, machinery, electrical conductors, piping
Heavy metals 10.49 – 13.31 Silver, Lead, Palladium, Hafnium Radiation shielding, counterweights, batteries, electrical contacts
Very high density metals 19.32 – 21.40 Gold, Tungsten, Platinum Armor-piercing ammunition, aircraft balancing, jewelry, crucibles

The selection of a metal for a specific application requires balancing density with other properties such as mechanical strength, elastic modulus, corrosion resistance and, notably, cost. Aluminum, with a density of 2.70 g/cm³, dominates the transportation sector due to its combination of low weight, reasonable strength and moderate cost. Titanium, at 4.51 g/cm³, offers tensile strength comparable to many steels with 43% less weight, although its cost limits its use to high-value-added applications.

For ionizing radiation shielding, lead (11.34 g/cm³) is the most widespread option in medical and industrial environments because of its high density, low cost and ease of forming. In applications requiring higher density and a higher melting point, such as high-performance electrical contacts, tungsten (19.60 g/cm³) is the reference material.

Within the same base metal family, density can vary appreciably depending on the alloying elements and manufacturing process. For aluminum alloys, density ranges from 2.64 g/cm³ for casting alloy 360 to 2.83 g/cm³ for high-strength alloy 7178. The addition of copper, zinc and magnesium as alloying elements tends to increase the density relative to pure aluminum (2.70 g/cm³), although in all cases it remains below 2.85 g/cm³.

Stainless steels have a density range between 7.48 and 8.00 g/cm³, with austenitic grades (such as 304 and 316) slightly denser than ferritic grades due to their higher nickel and chromium content. Carbon steel, at 7.85 g/cm³, lies in the middle of this interval.

Among bronzes, density varies significantly according to tin and aluminum content. Aluminum bronzes with low aluminum content are around 7.70 g/cm³, while phosphor bronzes reach up to 8.92 g/cm³, close to the density of pure copper (8.96 g/cm³). Brass 60/40 (8.52 g/cm³) and cartridge brass (8.53 g/cm³) have very similar densities, reflecting their predominantly copper composition with zinc as the main alloying element.

Nickel-based superalloys, such as Inconel (8.50 g/cm³), have a lower density than pure nickel (8.91 g/cm³) due to the presence of elements such as chromium and iron in their composition, which is advantageous in high-temperature aerospace applications.

What is the industrial metal with the highest density?

Section titled “What is the industrial metal with the highest density?”

Tungsten, with a density of 19.60 g/cm³, is the metal with the highest density used industrially, followed by gold at 19.32 g/cm³. Osmium (22.61 g/cm³) and iridium (22.65 g/cm³) have higher densities but their scarcity and cost drastically limit their applications, restricting them to special very high hardness alloys. In radiation shielding applications where weight is a functional factor, lead (11.34 g/cm³) remains the predominant choice due to its cost-density ratio.

What is the weight difference between an aluminum part and an equivalent steel part?

Section titled “What is the weight difference between an aluminum part and an equivalent steel part?”

An aluminum part weighs approximately 65% less than a geometrically identical part made of carbon steel (density 7.85 g/cm³ vs. 2.70 g/cm³). This difference has driven the progressive replacement of steel by aluminum in automotive bodies, aerospace structures and transportation components, achieving mass reductions of up to two-thirds without modifying the volumetric design of the component.

What is the density of titanium alloy Ti6Al4V Grade 5?

Section titled “What is the density of titanium alloy Ti6Al4V Grade 5?”

The density of Ti6Al4V Grade 5 alloy is in the range of 4.43 to 4.51 g/cm³, equivalent to a value between 277 and 282 lb/ft³. This density is approximately 43% lower than that of steel and 60% higher than that of aluminum, placing titanium as the material of choice when the maximum strength-to-weight ratio is required in high-performance structural applications.

In what density range do stainless steels fall?

Section titled “In what density range do stainless steels fall?”

Stainless steels have densities between 7.48 and 8.00 g/cm³, varying according to their microstructure: ferritic grades tend toward the lower end of the range, while austenitic grades, with higher nickel and chromium content, reach the upper values. This variation, although moderate in percentage terms, can be relevant in the design of large structures or components subject to strict mass requirements.

How are density units converted between the metric and imperial systems?

Section titled “How are density units converted between the metric and imperial systems?”

The fundamental conversion factor is 1 kg/m³ = 0.0624 lb/ft³. To convert g/cm³ to kg/m³ simply multiply by 1000, so 8.96 g/cm³ equals 8960 kg/m³ or 559 lb/ft³. In the reverse direction, a density expressed in lb/ft³ is converted to kg/m³ by multiplying by 16.018. The relationship with lb/in³ is 1 kg/m³ = 0.000036127 lb/in³, so 7850 kg/m³ equals 0.284 lb/in³.

What is the lightest structural metal commercially available?

Section titled “What is the lightest structural metal commercially available?”

Magnesium, with a density of 1.74 g/cm³, is the lightest structural metal in commercial use, followed by beryllium at 1.85 g/cm³. Magnesium alloys such as AZ31B (1.77 g/cm³) are used in electronic device housings, automotive components and aerospace structures where each gram of reduction is critical. The main limiting factor for its adoption is its lower corrosion resistance compared to aluminum.