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PVC properties

Polyvinyl chloride (PVC) is a low-cost amorphous thermoplastic, recognized for its high rigidity, resistance to acids and alkalis, and its inherent flame retardancy, with a maximum continuous service temperature around 60 °C / 140 °F. It comes in two main forms: rigid (unplasticized, PVC-U) and flexible (with plasticizers, PVC-P), which gives it a wide range of industrial applications.

Component / Characteristic Value / Specification
Empirical formula (C₂H₃Cl)ₙ
Typical elemental composition 56.7 % Cl, 38.4 % C, 4.9 % H
CAS number 9002-86-2
Standard abbreviation PVC
Polymer type Amorphous thermoplastic
Appearance White powder or granules, brittle (if no additives)
Odor Odorless

The properties depend strongly on the formulation, particularly on the plasticizer content. Values for rigid PVC (PVC-U) and indicative ranges for flexible PVC (PVC-P) are shown below.

Property Value
Tensile strength 51 MPa / 7 395 psi
Flexural modulus 3 GPa / 435 ksi
Elongation at break 20–40 %
Strain at yield point 3.5 %
Izod impact strength (notched) 2–5 kJ/m² / 0.95–2.38 ft·lb/in
Rockwell surface hardness RR110
Property Typical range
Tensile strength 10–21 MPa / 1 450–3 045 psi
Flexural modulus 0.02–0.2 GPa / 2.9–29 ksi
Elongation at break 150–400 %
Izod impact strength (notched) No break (NB) in standard thicknesses
Property Value
Density 1.4 g/cm³ / 87.4 lb/ft³
Water absorption (24 h, ASTM) 0.1 %
Molding shrinkage 0.4 %
Limiting oxygen index (LOI) 45 %
UL94 flammability rating V-0
Property Value
Glass transition temperature (Tg) 82 °C / 180 °F
Melting range (processing) 150–220 °C / 302–428 °F
Heat deflection temperature (HDT, 0.45 MPa) 70 °C / 158 °F
Heat deflection temperature (HDT, 1.80 MPa) 67 °C / 153 °F
Maximum continuous service temperature 60 °C / 140 °F
Coefficient of linear thermal expansion 6 × 10⁻⁵ /°C / 3.3 × 10⁻⁵ /°F
Specific heat (c) 0.9 kJ/(kg·K) / 0.215 BTU/(lb·°F)
Effective heat of combustion 17.95 MJ/kg / 7 720 BTU/lb
Property Value
Dielectric strength 40 MV/m / 40 kV/mm / 1 016 V/mil
Volume resistivity 10¹⁴ Ω·cm
Dielectric constant at 1 kHz 3.1
Dissipation factor at 1 kHz 0.025
  • Construction: pipes for cold water and drainage, window profiles, cladding, gutters and downpipes.
  • Packaging: bottles for non-food products, shrink films, blisters and caps.
  • Electrical and electronics: cable insulation in plasticized or crosslinked formulations when low flammability is required.
  • Consumer products: phonographic records, bank cards, shoe soles, textile coatings.
  • Medical sector: flexible tubes for serums and blood products, fluid storage bags.
  • Automotive: weatherstrip profiles, anticorrosion coatings on underbodies (plastisols).
Material Density (g/cm³) Tensile strength (MPa / psi) Flexural modulus (GPa / ksi) Max. service temp. (°C / °F) Chemical resistance Relative cost
PVC-U (rigid) 1.4 / 87.4 lb/ft³ 51 / 7 395 3 / 435 60 / 140 Good to acids and bases Low
CPVC (chlorinated) 1.55 / 96.7 lb/ft³ 55 / 7 975 3.2 / 464 93 / 200 Very good, even at high temperatures Medium
PP (polypropylene) 0.90 / 56.2 lb/ft³ 30–40 / 4 350–5 800 1.2–1.5 / 174–218 100 / 212 Excellent to many solvents, less to oxidants Low
HDPE (high-density polyethylene) 0.95 / 59.3 lb/ft³ 20–30 / 2 900–4 350 0.8–1.0 / 116–145 80 / 176 Very good to acids and bases, sensitive to hydrocarbons Low

What is the difference between rigid PVC (PVC-U) and flexible PVC (PVC-P)?

Section titled “What is the difference between rigid PVC (PVC-U) and flexible PVC (PVC-P)?”

PVC-U has a tensile strength around 51 MPa / 7 395 psi and an elongation of 20–40 %, while PVC-P, by incorporating plasticizers, reduces its strength to 10–21 MPa / 1 450–3 045 psi and increases elongation to above 150 %, sacrificing rigidity in exchange for high flexibility.

Can PVC be used in hot water installations?

Section titled “Can PVC be used in hot water installations?”

Not recommended, since its maximum continuous service temperature is 60 °C / 140 °F and above 80 °C / 176 °F it suffers significant loss of mechanical strength. For hot water, CPVC is used, which withstands up to 93 °C / 200 °F.

The “U” stands for “unplasticized”. PVC-U is the rigid version, which maintains an Izod impact strength of 2–5 kJ/m² (0.95–2.38 ft·lb/in) and a flexural modulus of 3 GPa / 435 ksi, being ideal for structural applications.

Yes, it is intrinsically flame retardant due to its high chlorine content. It has a limiting oxygen index of 45 % and UL94 V‑0 rating, meaning it self‑extinguishes when the flame is removed.

Rigid PVC has good resistance to UV radiation, although prolonged exposure can cause surface discoloration. For outdoor applications, UV stabilizers or pigments (e.g., TiO₂) are often added, extending its service life beyond 10–15 years without significant mechanical loss.

Yes, PVC is a fully recyclable thermoplastic, with a constant density of 1.4 g/cm³ that facilitates separation by flotation. Established streams exist for recycling both post‑industrial and post‑consumer PVC, and the recycled material can be reintroduced into new products without significantly compromising its properties if thermal degradation is controlled.